Legit Bike Polo


how to make it

How-to Videos and Repair Advice

Make it quick’n dirty.

Make it legit style.  More tools and time required, but it’s worth it if you like having a darn near perfect mallet in your hand.

For another angle, check out Doug’s photo walk-through

BASIC REPAIRS

  • Mallet gets bent – hit the bent part against something hard, such as a tree trunk or fence post, repeatedly until it straightens out.  Do not try to bend the pole back over your knee, as it’s much more likely to break that way.  This advice was originally given to me by an alpine ski coach and has consistently worked for me.
  • Head gets loose – take it off and wrap some hockey tape around the shaft.  It’s best to spiral the tape on so that only one layer of tape has to make it through the hole initially, and the head can then be twisted on further to tighten it up. The idea is to pad the hole so the fit is tight again.  Throw the bolt back in and it’ll feel like new.

Wheelcovers.  I’ve demolished many unprotected wheels since I started playing.  While covers won’t prevent catastrohpic wheel damage as a result of t-boning, they do work wonders in preventing hard shots and mallets from breaking spokes.


20 Comments so far
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Hey Gus,

Thanks for the tutorial, these mallets rock. I’ve made 4 out of golf clubs instead of ski poles, and love them dearly.

The site is great, keep it up!

Comment by eon

Made a few of these on Friday night. I like the paper hole marking idea. That helped a lot.

They turned out solid as hell.

Comment by doesbike

[...] Don’t know if people have seen this site but some good videos on making mallets and wheel covers. legitbikepolo [...]

Pingback by MCR Bike Polo - Page 2 - London Fixed-gear and Single-speed

[...] eve. Will pm you my number. OTT: My mallet is built the same as the guy doing it in these videos http://legitbikepolo.com/how-to-make-it/ If you want to build one, I should have a length of pipe left but you will need to get a ski pole [...]

Pingback by Newcastle Polo - London Fixed-gear and Single-speed

[...] ski pole to polo mallet is relatively simple. (The steps I took are outlined by Gus on his site, here) First, I had to remove the cages and straps from the handles and the baskets from the ends of the [...]

Pingback by Assemblage of the Polo Mallets «

[...] Legit Bike Polo Tagged as: diy, mallet, tutorial, video, [...]

Pingback by How To: mallets, repairs, & wheelcovers | OKC Bike Polo

nice works, I put the videos on my blog
http://bicifissa.blogspot.com/2009/04/come-costruire-le-mazze-per-bike-polo.html

Comment by Aldone

a fixing screw in this style is simpler, and safer, as it can’t cause injuries
http://208bikepolo.blogspot.com/2007/11/mallet-making-101-aka-craft-time_01.html

Comment by Timmi

Hey gus, the item you use is corrugated plastic rite?

Comment by Chris

yo gus, i was wondering what kinda plastic or material you used to make it. thanks

Comment by nick

[...] : ) If you'd like me to be more specific I like the words on this page and the information on this [...]

Pingback by Cambridge Polo - Page 47 - London Fixed-gear and Single-speed

[...] watched both videos on legit bike polo and kinda combined them to create my own [...]

Pingback by Polo mallet

[...] I generally point people towards this. how to make it I've developed some tricks of my own and have some nice tools that i've picked up the make life [...]

Pingback by Mallet building?

[...] Bike polo is proudly D.I.Y. Although there may be several commercial mallet options that are pretty kick ass (St. Cago, Milwaukee, Fixcraft), it is always more fun to build your own mallet. There is no one right way; everyone puts their own little twist on the basic design (Hardcourt’s, Boise’s, Legit’s). [...]

Pingback by How to Make a Polo Mallet « wellingtonbikepolo

I always join golf clubs because i always want to meet fellow golfers with the same interest as mine. It is really great to chat with fellow golfers. ;:*:,

Enjoy your weekend!
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Comment by news article

[…] polo mallets. I used the broken ski pole from the bundle I got as a test piece and followed the legit bike polo method. The aluminium pole is quite easy to drill but the bit roamed a tad so the hole was a bit […]

Pingback by Wobbly bits (bike polo part five) | Lichwheeld

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